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Explosion Proof Refrigerant Recovery Machine R290 R32 Flammable Gas 1.2kg per minute Rate

Explosion Proof Refrigerant Recovery Machine R290 R32 Flammable Gas 1.2kg per minute Rate

Brand Name: HongCe
Model Number: HC-EXR1200
MOQ: 1 Set
Price: Negotiation
Payment Terms: T/T,L/C
Supply Ability: 50 Sets per Month
Detail Information
Place of Origin:
Guangzhou, Guangdong, China
Certification:
Third-party certification certificate(cost additional)
Ex Protection:
Ex D IIB T4 Motor, ATEX Compliant Design
Ultimate Vacuum:
30 Microns
Power Supply:
220 V 50/60 Hz
Recovery Rate:
1.2 Kg/min Liquid, 0.35 Kg/min Vapour
Vacuum Pump:
7.2 CFM Two Stage Spark Free
Internal Cylinder:
12.5 Kg With Level Indicator
Hoses:
Anti Static Recovery Hoses With Self Sealing Couplers
Safety Devices:
Over Pressure Cut Off, Thermal Cut Off, Grounding Terminal
Packaging Details:
Plywood export case with shock absorbing foam, hose set and English manual included
Highlight:

Explosion Proof Refrigerant Recovery Machine

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R290 R32 Flammable Refrigerant Recovery

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Spark Free Vacuum Recovery Cycle

Product Description

R290 and R32 are efficient refrigerants, but they are also flammable, so a standard recovery unit is not the right tool for them. This recovery machine is built around an explosion proof motor, a sealed spark free electrical enclosure and static grounding connections, so recovery work on A3 and A2L systems can be carried out inside the workshop without adding a temporary hazardous area.

The unit recovers liquid at up to 1.2 kg per minute and vapour at about 0.35 kg per minute through a two stage spark free vacuum pump that reaches 30 microns. Recovered refrigerant is pushed into a 12.5 kg internal cylinder with a level indicator, and weight, pressure and vacuum are shown on a digital display so the technician knows exactly how much has been taken out of the system and when the system is empty.

What the Machine Measures and Checks
Measured item Range / resolution How it is measured What it tells the operator
Recovered refrigerant weight Digital readout, cylinder scale Load cell under the internal cylinder How much refrigerant has been recovered, and how much room is left in the cylinder
Recovery rate Up to 1.2 kg per minute liquid, 0.35 kg per minute vapour Weight change per unit time Whether the recovery is progressing normally or the line is restricted
Suction and discharge pressure Digital pressure readout Pressure sensors on the recovery circuit Blocked filter, closed valve, cylinder full, over pressure risk
Vacuum level and ultimate vacuum Down to 30 microns Vacuum sensor on the pump inlet Whether the system has been emptied to the level required before opening it
Automatic cut off point Preset vacuum or pressure limit Controller logic with automatic stop Stops the machine without the operator watching the gauge, which matters on flammable work
Cylinder fill level 12.5 kg cylinder with level indicator Visual indicator plus weight readout Prevents overfilling, which is a safety limit for A3 refrigerants
Safety device status Over pressure, thermal cut off, grounding terminal Hardware protection plus visible grounding point Confirms the machine is operating inside its safe envelope
Core Technology
Explosion proof drive and sealed electrical enclosure

The motor is an Ex d IIB T4 explosion proof type and the electrical compartment is sealed and spark free. In flammable refrigerant work the ignition source is not usually the refrigerant itself but an arc inside a switch or a hot motor surface, so the protection is concentrated where the energy is: the motor, the control box and the wiring entry points.

Static grounding and anti static hoses

Flowing refrigerant generates static charge, and a hose that cannot dissipate it becomes the ignition risk. The machine has a dedicated grounding terminal and is supplied with anti static recovery hoses and self sealing couplers, so the circuit is bonded from the system being recovered through the machine to the building earth. The grounding point is a deliberate, visible part of the design rather than an afterthought.

Two stage spark free vacuum pump with push pull recovery

The 7.2 CFM two stage pump pulls the system down to 30 microns while the recovery circuit pushes liquid refrigerant out of the system in parallel with vapour recovery. The push pull arrangement is what allows the 1.2 kg per minute liquid rate on larger A2L and A3 charges without asking the pump to handle liquid directly.

Automatic cut off with layered protection

Recovery stops automatically at the preset vacuum, and over pressure, thermal cut off and cylinder fill limits work as the second and third layer. On flammable refrigerants this matters because the technician's attention is on the system and the grounding, not on a gauge needle.

Key Features
  • Explosion proof motor and sealed spark free electrical enclosure
  • Designed for A3 and A2L refrigerants including R290 and R32
  • Recovery rate up to 1.2 kg per minute in liquid mode
  • Static grounding terminal and anti static recovery hoses
  • Automatic cut off at preset vacuum with over pressure protection
Technical Specifications
Parameter Specification
Refrigerant types R290 / R32 (A3 and A2L flammable refrigerants)
Ex protection Ex d IIB T4 explosion proof motor, ATEX compliant design
Recovery rate 1.2 kg per minute liquid, 0.35 kg per minute vapour
Vacuum pump 7.2 CFM two stage, spark free
Ultimate vacuum 30 microns
Internal cylinder 12.5 kg with level indicator
Hoses Anti static recovery hoses with self sealing couplers
Display Digital weight, pressure and vacuum readout
Safety devices Over pressure cut off, thermal cut off, grounding terminal
Power supply 220 V 50/60 Hz
Model number HC-EXR1200
Certification CE, ATEX, ISO 9001:2015
Place of origin Guangzhou, Guangdong, China
Brand HongCe
Typical Applications

The machine is used wherever A3 or A2L refrigerant has to be taken out of a system safely, whether for production, service or decommissioning:

  • R290 monoblock heat pump production and service
  • R32 residential air conditioner installation and repair
  • Flammable refrigerant workshop recovery stations
  • Laboratory and test bench refrigerant handling
  • R290 commercial refrigeration cabinets and condensing units
  • Decommissioning and retrofitting of R32 systems in buildings
  • Training centres where students handle flammable refrigerant under supervision
After-Sales Service and Support

Equipment for flammable refrigerant is judged on its safety file as much as its recovery rate, so the documents and the support behind the machine are part of the product.

Support item What is provided
Warranty Twelve months on the explosion proof motor, vacuum pump, controller and sensors, extendable on request
Safety documents ATEX documentation and material certificates supplied on request, so the safety file of the workshop can be completed
Spare parts Recommended spare parts list agreed at order stage, including hose sets, couplers, filter driers and seals
Emergency support Service support aimed at 24 hour response for safety related questions, with remote diagnosis by video call
Calibration Annual inspection and calibration service for weight, pressure and vacuum channels with a certificate
Training Operator training material on grounding, hose bonding and cylinder limits supplied with the unit
Documentation English operation manual and wiring diagram with every machine
Frequently Asked Questions
Q1. Is this machine certified for flammable refrigerants?

The unit is built to ATEX compliant design with an Ex d IIB T4 explosion proof motor and a sealed spark free enclosure, and it is CE marked. ATEX documentation and material certificates are supplied on request. Please send us the zone classification and national requirements of your workshop so our engineers can confirm the configuration against your local rules before the order.

Q2. Can I recover R410A or R134a with the same machine?

Yes, the recovery circuit is compatible with common A1 refrigerants as well. In practice most customers keep separate hose sets per refrigerant group to avoid mixing, and we supply additional hose sets for that purpose.

Q3. How full can the cylinder be before I have to stop?

The internal cylinder is 12.5 kg and has a level indicator plus a weight readout. For A3 refrigerants the fill limit is set well below the physical capacity, and the machine cuts off automatically. Never rely on the indicator alone: the weight display is the reference.

Q4. What is the recovery time for a typical R32 split unit?

A residential split contains roughly 0.8 to 1.5 kg of R32, which is recovered in a few minutes in liquid mode once the circuit is pulled down. Actual time depends on line length and whether the refrigerant is recovered as liquid or vapour; vapour recovery is about 0.35 kg per minute.

Q5. Do we need a special electrical supply?

220 V 50/60 Hz single phase is standard. Other voltages and plug standards are available on request. The supply must be earthed, and the grounding terminal on the machine must be bonded to the building earth before the recovery starts.

Q6. What maintenance does the machine need?

The pump oil, filter drier and hose seals are the wear items. A filter drier and spare seal set are supplied with the unit, and we recommend an annual check of the pressure and vacuum channels together with the grounding continuity, which can be combined with the calibration service.

Q7. What is included in the package?

The recovery unit, an anti static hose set with self sealing couplers, a grounding cable set, a spare filter drier, an English operation manual and export plywood packing. ATEX documentation is added on request.

How This Machine Compares with a Typical Market Alternative
Aspect HongCe explosion proof recovery machine Typical low cost alternative
Motor and enclosure Ex d IIB T4 explosion proof motor with sealed spark free electrical box Standard motor in an open frame, no ignition protection
Intended refrigerants Explicitly designed for A3 and A2L, including R290 and R32 Marketed for "all refrigerants", with no A3 provision
Static control Grounding terminal plus anti static hoses supplied as standard No grounding point, ordinary hoses
Recovery rate 1.2 kg per minute liquid through a two stage 7.2 CFM spark free pump Single stage pump, liquid recovery through the vapour port
Stopping Automatic cut off at preset vacuum with over pressure and thermal protection Manual stop, operator watches the gauge
Documentation CE, ATEX design documents and material certificates on request, ISO 9001:2015 production Manual only, certificates difficult to obtain
Safety support Guidance on zone classification, grounding and cylinder limits from the design team No process or safety guidance
Our Advantages
Advantage What it means for your project
Manufacturer, not an assembler Refrigerant and electrical test equipment has been made in our Guangzhou workshop since 2003, not assembled from third party kits
One safety concept Explosion protection is designed together with the refrigerant circuit, so motor, enclosure, grounding and hoses form a single system
Documents for the safety file ISO 9001:2015 production, CE marked machines and ATEX design documentation available for workshop audits
Flammable refrigerant experience Around half of annual output is exported, including customers working with A3 and A2L refrigerants in series production
Own pump and sensor technology Two stage spark free pump and push pull recovery designed in house, with a short parts and service loop
Direct engineering access Zone classification, grounding and cylinder limit questions go to the engineers who designed the machine
About Guangzhou HongCe Equipment Co., Ltd.

Guangzhou HongCe Equipment Co., Ltd. has been designing and building test and production equipment in Guangzhou, China since 2003. Roughly half of our annual output is exported, and the machines are used by third-party laboratories, appliance and HVAC factories, and inspection bodies that work to IEC, UL, GB and EN standards. Our slogan states the position we have kept for more than twenty years: industry leading test equipment, advanced online systems and solutions, anywhere in the world.

The company is ISO 9001:2015 certified, and machines supplied to the EU market carry CE marking. Mechanical fabrication, control cabinet assembly, PLC and HMI programming, refrigerant circuit assembly and final calibration are all done in our own workshop, so a station can be engineered around a customer's production sequence instead of being adapted from a catalogue item. Our engineers keep the refrigerant, pressure and vacuum know-how in-house, which is why questions about charging recipes, leak limits or flammable refrigerant handling are answered by the people who built the machine.

Flammable refrigerant projects are quoted with the grounding, hose and documentation requirements written into the offer, because those are the parts that a safety audit will ask about later.

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Request a Configuration or Quotation

Send us the refrigerant, the typical charge per system, the number of systems recovered per day and the zone classification of your workshop, and our engineers will confirm the machine configuration, the documentation package and the delivery time. The rest of our refrigerant filling equipment range is listed on the products page, and you can contact our sales engineers directly for flammable refrigerant projects.