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Three-Phase Plug Socket Breaking Capacity & Normal Operation Test System — IEC 60884-1 IEC 60669-1 Integrated RLC Load Testing Platform with PLC Synchronized Control

Brand Name:	HongCe
Model Number:	HC9910C+9914C
MOQ:	1 Set
Price:	Negotiation
Payment Terms:	T/T,L/C
Supply Ability:	1 Sets per Month

Detail Information

Product Description

Detail Information

Place of Origin:

Guangdong, China

Certification:

Calibration certificate(cost additional)

Number Of Stations:

3 Stations, Expandable To 6

Control Architecture:

Industrial PLC (S7-1200 CPU 1214C)

Main Power Input:

AC 380V ±10%, 50Hz, Three-phase 5-wire

RLC Load Cabinet:

15 KVA, PF Range 0.3-0.98, ±0.02 Stability

Test Voltage:

0-300V AC, ±0.5% Accuracy

Test Current:

0-30A AC, ±1% Accuracy

Drive System:

AC Servo Motor, 200W, 3000 RPM

Cycle Rate:

1-30 Cycles Per Minute

Packaging Details:

Export-grade plywood case with high-density foam insert, vacuum-sealed moisture barrier, reinforced steel strapping

Highlight:

Three-Phase Normal Operation Test System

PLC Synchronized Normal Operation Test System

Product Description

Three-Phase Plug Socket Breaking Capacity & Normal Operation Test System

Product Overview

The Breaking Capacity and Normal Operation Test System by HongCe provides comprehensive testing solutions for electrical accessory manufacturers and certification laboratories. This integrated platform combines precision mechanical cycling with built-in RLC load cabinet technology, all controlled by a single industrial PLC for microsecond-level synchronization between mechanical motion and electrical load application.

Core Innovation: Unified PLC control architecture eliminates synchronization challenges between mechanical and electrical domains, ensuring precise load application during contact engagement and separation—critical for valid breaking capacity test data.

Key Product Features

Integrated RLC Load Cabinet: Electronically-switched resistive, inductive, and capacitive load banks with solid-state relays for silent, arc-free operation and continuous power factor adjustment from 0.3 to 0.98
Unified PLC Control: Single industrial PLC manages servo motor motion, load switching, power factor monitoring, and data acquisition with microsecond-level synchronization
Three Independent Test Stations: Parallel testing capability for different specimen types with individual mechanical drives, electrical loads, and measurement channels
Real-time Power Factor Auto-Compensation: Continuous monitoring and automatic adjustment maintains target PF within ±0.02 throughout extended test runs
106 kPa Atmospheric Pressure Chamber: Sealed enclosure maintains standardized test conditions per IEC 60884-1 Clause 20 requirements
High-Speed Waveform Capture: 1 MS/s sampling with automated analysis of peak current, arc duration, arc energy, and contact bounce parameters
Comprehensive Safety Systems: Interlocked test compartments, redundant emergency halt circuits, electrical protection, and thermal monitoring
Multi-Phase Test Sequences: Recipe-based testing with up to 20 sequential phases and automatic transitions between different mechanical and electrical parameters
Modular Architecture: Expandable to 6 test stations with upgradeable PLC firmware and load capacity

Testing Functions

IEC 60884-1 Clause 20 Breaking Capacity: 50 cycles at 1.1× rated voltage, rated current, cos φ ≥0.6
IEC 60884-1 Clause 21 Normal Operation: 5,000 cycles (≤16A) or 2,500 cycles (>16A-32A) at rated voltage and current
IEC 60669-1 Clause 19 Switch Operation: 40,000 cycles (≤16A) or 20,000 cycles (>16A) under electrical load
IEC 60669-1 Clause 20 Making/Breaking Capacity: 200 cycles at 1.1× rated voltage, 1.25× rated current, cos φ 0.3
Custom Load Profile Testing: User-defined parameters for product-specific protocols and accelerated life testing
Sequential Multi-Standard Testing: Automated chained test sequences spanning multiple standards with configurable pause points

International Standards Compliance

Standard	Clause(s)	Key Test Parameters
IEC 60884-1:2013	Clause 20, Figure 16	Breaking capacity: 50 cycles at 1.1× rated voltage, rated current, cos φ 0.6 at 106 kPa
IEC 60884-1:2013	Clause 21, Table 18	Normal operation: 5,000 cycles (≤16A), 2,500 cycles (>16A-32A) at rated parameters
IEC 60669-1:2017	Clause 19, Figure 12	Switch operation: 40,000 cycles (≤16A), 20,000 cycles (>16A) with making at cos φ 0.8, breaking at cos φ 0.6
IEC 60669-1:2017	Clause 20, Tables 9-10	Making/breaking capacity: 200 cycles at 1.1×V, 1.25×I, cos φ 0.3
GB/T 2099.1-2008	Clauses 20, 21	China national standard equivalent to IEC 60884-1
BS 1363-1:2023	Clauses 19, 20	UK standard for 13A plugs/socket-outlets with specific endurance requirements

Technical Specifications

Parameter	Specification
Test Stations	3 independent stations, expandable to 6
Control System	Industrial PLC (S7-1200 CPU 1214C) with 10-inch HMI touch screen
Power Input	AC 380V ±10%, 50Hz, three-phase, maximum 15 kVA
RLC Load Cabinet	15 kVA total capacity, PF range 0.3-0.98 with 0.01 resolution
Test Voltage	0-300V AC, ±0.5% accuracy
Test Current	0-30A AC, ±1% accuracy
Drive System	AC servo motor with 17-bit encoder, 0-100mm stroke
Cycle Rate	1-30 cycles per minute, programmable per station
Waveform Capture	1 MS/s sampling, 12-bit resolution, automated analysis
Dimensions	Test bench: 1600×900×1700mm, Load cabinet: 800×800×1800mm
Weight	Approximately 800 kg total
Certifications	CE marking (LVD + EMC), ISO 9001:2015 QMS

Compatible Test Objects

Household plugs and socket-outlets: BS 1363 (UK), CEE 7/IV Schuko, NEMA 5-15/5-20 (US), AS/NZS 3112 (AU/NZ), GB 1002/2099 (China)
Switches for household installations: 1-gang to 4-gang, single/double pole, rated 10A-45A
Industrial plugs and socket-outlets: IEC 60309-1/-2, 16A/32A, IP44/IP67
Appliance couplers: IEC 60320 C13/C14, C15/C16, C19/C20
Smart sockets and IoT-enabled socket-outlets with relay switching
USB charging socket-outlets with AC mains input

Core Technology Advantages

Electronic Load Bank Switching: Solid-state relay architecture eliminates mechanical contactor wear, providing >10M cycle life versus ~100K for contactors

Real-time Power Factor Auto-Compensation: Continuous monitoring and adjustment maintains ±0.02 PF accuracy, compensating for temperature drift during extended tests

Unified Mechanical-Electrical Synchronization: Single PLC ensures load application at exact moments of contact engagement and separation

HongCe Source Factory vs. Trading Companies

Evaluation Criterion	HongCe — Source Factory	Typical Trading Company
Business Model	Direct manufacturer with in-house design, engineering, and production	Intermediary reselling equipment from unknown factories
Pricing	Factory-direct pricing with transparent cost structure	15-30% intermediary markup with limited discount flexibility
Technical Support	Direct engineer-to-engineer communication with application expertise	Sales staff with limited technical knowledge, dependent on suppliers
Quality Control	Five-stage in-house QC process with full documentation	Relies on supplying factory's QC, quality varies between shipments
After-Sales Service	12-month warranty, lifetime free support, 5-year spare parts guarantee	Warranty dependent on supplier, parts availability not guaranteed

Quality Control Process

QC Stage	Inspection Activities	Acceptance Criteria
Stage 1: Material Inspection	Chemical composition verification, hardness testing, dimensional verification	SUS304 composition per ASTM A240, hardness ±2 HRC, surface finish Ra ≤1.6μm
Stage 2: Machining Inspection	First-article inspection, dimensional verification, thread quality check	Gauge tolerance ±0.005mm, thread fit Class 6H/6g per ISO 965
Stage 3: Assembly Verification	Mechanical fit check, electrical continuity, safety interlock testing	Insulation resistance ≥100 MΩ, all interlocks functional, no abnormal heat
Stage 4: Functional Testing	48-hour burn-in, calibration verification, safety system testing	All functions execute correctly, calibration within tolerance, noise ≤65 dB(A)
Stage 5: Pre-Shipment Audit	Final visual inspection, documentation check, packaging verification	No cosmetic defects, complete documentation, proper packaging

Related Testing Equipment

Frequently Asked Questions

Is HongCe a genuine manufacturer with its own factory?

Yes, HongCe is a genuine source factory manufacturer operating our own production facility in Guangdong, China. We perform CNC machining, heat treatment, precision grinding, electrical assembly, and system integration under one roof. We welcome factory visits (in-person or virtual) to verify our manufacturing capabilities.

Can HongCe customize equipment for specific requirements?

Customization is a core competency at HongCe. Our engineering team can modify mechanical configuration, electrical parameters, control systems, documentation, and physical layout to meet specific national standards or unique testing requirements. Typical custom project timeline: 7-15 days for design review, 30-45 days for prototype manufacturing.

What is your typical production lead time?

Standard models ship within 15-25 working days from order confirmation. Custom equipment typically requires 30-45 working days. Rush orders (7-10 days for standard models) are available at a premium. Same-day dispatch available for urgent spare parts via international express.

Do you provide on-site installation and training?

We offer two support levels: Tier 1 - Remote Guided Installation (complimentary) with video conference guidance, and Tier 2 - On-Site Commissioning (optional) with hands-on installation, calibration verification, and customized operator training. On-site service typically requires 2-5 working days.

What warranty coverage do you provide?

Every instrument includes a 12-month comprehensive warranty covering replacement parts, remote diagnostic support, and return-to-factory repair when necessary. Extended warranty plans (24 or 36 months) are available. We provide lifetime free technical support for all original purchasers.

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products details

Three-Phase Plug Socket Breaking Capacity & Normal Operation Test System — IEC 60884-1 IEC 60669-1 Integrated RLC Load Testing Platform with PLC Synchronized Control

Three-Phase Plug Socket Breaking Capacity & Normal Operation Test System — IEC 60884-1 IEC 60669-1 Integrated RLC Load Testing Platform with PLC Synchronized Control

Three-Phase Normal Operation Test System

PLC Synchronized Normal Operation Test System