ISO 6336 Advanced Standard Reducer Dynamometer Test System For Comprehensive Performance Evaluation

ISO 6336 Advanced Standard Reducer Dynamometer Test System for Comprehensive Performance Evaluation

Product description with Dynamometer Test System:
The reducer test bench is a test device for testing the performance indicators of the reducer. This device tests various performance parameters of the reducer, including: reducer input torque, speed, power, output torque, speed, power, efficiency, temperature rise, vibration and noise, etc. The test bench can meet the performance testing of various types of reducers and provide accurate parameter indicators for evaluating the manufacturing, maintenance and on-site application of reducers.

Test items with Dynamometer Test System:
1. Appearance inspection: Check whether the reducer is damaged, deformed, cracked, etc.
2. Performance testing: including testing the torque, power, efficiency and other performance indicators of the reducer.
3. Load test: Test the operation of the reducer under different loads, such as speed, output torque, power, etc.
4. Durability test: Conduct a long-term running test on the reducer to determine its reliability and durability in long-term use.
5. Heat treatment test: Place the reducer in a high-temperature environment to test its performance and stability under high-temperature conditions.
6. Noise test: Test the noise level generated by the reducer during operation to determine whether it meets the relevant noise standards.
7. Vibration test: Problems with the reducer can be detected through vibration response, such as damage, indentation, rust, etc., which will affect the normal vibration of the reducer. Use the vibration detector of the reduction motor to observe the vibration size and frequency of the reduction motor and find abnormalities in the reduction motor.
8. Temperature test: During the operation of the reduction motor, check whether its temperature meets the requirements.
9. Lubricating oil testing: Test the lubricating oil used in the reducer to ensure its quality and suitability.
10. Safety performance test: Check the safety performance of the reducer, such as overload protection, short circuit protection, etc.

Product composition with Dynamometer Test System:
The reducer test bench consists of three parts: mechanical system, measurement and control system, and frequency conversion loading system.
Mechanical system: power source, tested reducer, torque sensor, accompanying test reducer, load motor, cast iron platform and tooling connectors.
Measurement and control system: composed of drive, load controller, real-time data acquisition system, data alarm system, software system and other equipment. The host computer completes test control, data analysis and display, data recording and export functions according to the test project.
Variable frequency loading system: Using variable frequency feedback system, the loading stability is good, and the operating cost saving (energy saving) is not less than 75%.

Technical Parameters:

Reducer product pictures:

Different models of test benches:

Customizable products with Dynamometer Test System

Q&A:
Q1: What are the main functions of the reducer test bench?
A1: The reducer test bench is mainly used to measure various performance parameters of the reducer, such as input torque, speed, power, output torque, speed, power, efficiency, vibration, noise, temperature rise, etc.

Q2: How does the reducer test bench work?
A2: After the reducer test bench inputs power torque through the main power (motor), the size of the power output through the reducer is measured through the test bench platform.

Q3: What are the main components of the reducer test bench?
A3: The reducer test bench mainly consists of magnetic powder brake, gearbox, torque speed sensor, circular grating, permanent magnet synchronous servo motor, etc.

Q4: What are the inspection standards for reducer test benches?
A4: The inspection of the reducer mainly includes checking the vibration, noise, temperature rise and load conditions of the reducer. These parameters are required to be within the specified range.

Q5: What precautions should be taken when using the reducer test bench?
A5: When using the reducer test bench, it should be noted that for gear reducers, the oil pool temperature rise is required not to exceed 35°C, and the bearing temperature rise is not to exceed 40°C; for worm reducers, the oil pool temperature rise is required No more than 60°C, bearing temperature rise no more than 50°C.